陶瓷阀门操作指南
Part I 储存 Storage
1、阀门应存放于干燥通风的室内,信道两端须用封盖堵塞,并远离震动和机械冲击。
Ceramic valves should be
stored indoors away from vibration and/or mechanical shock and both of the ends
must be sealed tightly.
2、在搬运阀门时,轻拿轻放,避免任何突然的撞击或摔落。
When transit, please handle
the ceramic valves with care and avoid any sudden shock or dropping.
3、陶瓷阀门若长期存放,使用前应先清洗干净,并确保阀门开关灵活。
After a long period of
storage, it is recommended to clean the ceramic valves before installing, and
make sure that they are flexible enough.
Part II 安装与使用 Installation
and Operation
1、在安装阀门之前,请首先确保所有相关设备的有效性。
Before installation, please ensure all relevant equipments are
available
2、轻拿轻放,任何突然的撞击或摔落均有可能造成陶瓷阀门损坏
Do not handle the valve roughly when transit. Sudden shock or dropping of the ceramic valves
may result in damage.
3、安装阀门时,应先检查法兰是否正确地对直以确保垫片的均匀接触,并按图示顺序安装螺栓并拧紧螺母。这样会防止在垫片上出现不均匀的负载并防止法兰断裂的危险。
It recommended to check that
the flanges are properly aligned to ensure even gasket contact. Fit the bolts
and tighten the nuts in the order shown in the following figure. This will
prevent uneven loading on the gasket and risk of flange breakage.
4、在安装过程中,请勿用铁锤或其它硬物敲击阀门,以防止损坏陶瓷零部件。
During installation, do not
use a hammer or other hard objects that might damage the ceramic parts.
5、在阀门不能操作或被卡死时,切记不能强行打开或关闭。首先尝试冲洗管道,或者将阀门从管道上卸下,除去阀门内部杂物,重新将阀门装入管道。
Once the ceramic valve does
not operate, or has become stuck, please do not force the valve to turn on of
turn off. Attempt to flush the line first, and take the valve out of the line
and remove anything from the valve and re-install the valve.
Part
IV
执行机构安装Actuator
Installation
1、如无特殊要求,我司陶瓷阀门与执行机构连接尺寸均依照ISO 5211标准执行
Generally, the actuator
mounting kits dimensions is designed according to ISO 5211.
2、非我司提供的执行机构,应严格控制其转矩,建议与我司联系以选用合适的执行机构.If the actuator
is not supplied by our company, the torque value should be paid more attention,
and It is commended to contact us to obtain a actuator selection advice.
3、执行机构初始位置应处于全开或全关状态,以保证阀门与执行机构开关标识一致。
The initial actuator
position should be full-open or full-closed, so that the valve can be driven in
right direction.
4、保证执行机构与阀杆的同心度控制在±0.05mm之内,严重的偏心可能导致阀杆处填料泄漏,甚至造成陶瓷球体的破裂。
Ensure the actuator is
concentric to the actuator with an error of ±0.05mm,excess eccentric may cause stem leakage, or
the ceramic ball may be broken.
Part
IV
可能发生的故障及排除办法Possible Failures
and trouble-shooting
我司对阀门在允许的工况条件中,投入使用一年内负责免费保修,但不超过发货期18个月,违规使用及人为损坏不在保修范围之内。如果阀门出现故障,在将阀门退回返修之前,请首先依照如下措施进行排除,以尽量减少停工时间。
In general, we provide a
one(1) year warranty after the valves are put into use in proper conditions,
but no longer than 18 months after delivery. Damages caused by illegal using
and human negligence will not covered by the warranty. If the valves are disabled, please perform
the following steps to minimize the downtime before returning them to SZ
可能发生的故障 Possible Failures |
故障原因 Failure causes |
排除办法 Trouble Shootings |
法兰连接部位泄漏 Flange Leakage |
连接法兰的螺栓或螺母未拧紧或拧紧不均匀 The flange bolts and(or)
nuts have not been tightened up evenly |
将螺栓或螺母松开后再重新均匀地拧紧 Loose the bolts and(or) nuts,
and re-tighten up them evenly |
法兰密封面间有杂物Scraps are sandwiched
between the raised faces of flanges |
卸下清洗 Clean the flanges |
|
法兰密封垫片失效 Gasket failures |
更换新垫片 Replace the failed gasket
with a new one |
|
阀杆部位泄漏 Stem Leakage |
填料压盖偏斜或未压紧 Gland is deflective or is
not impacted |
重新均匀锁紧填料压盖retighten up the gland
bolt evenly
|
填料不足 Lack packing |
增加填料 Add new packing |
|
填料失效 Packing failures |
更换填料 Replace the failed packing |
|
阀杆不能转动或转动异常 Valve does not operate or
abnormal |
执行机构气源压力不足 Pressure of the supply air
is insufficient |
调整气源压力 Adjust the pressure of the
supply air |
执行机构没有足够的扭矩驱动阀门 The installed actuator has
not ample torque |
更换执行机构 Replace the actuator |
|
执行机构损坏 The actuator is damaged |
更换执行机构 Replace the actuator |
|
控制信号失效或异常 The control signal does
not work or become abnormal
|
检查控制信号以确保控制信号工作正常Inspect the control signal
and make sure it works well |
|
阀门前后压差超过限制 The differential pressure
across the valve exceeds the limits |
检查阀门前后压差并确保其在正常范围之内Inspect the differential
pressure across the valve and make sure it is within limits |
|
阀门不能完全打开或完全关闭 Valve does not open or
close fully |
气源压力不足 The pressure of the supply
air is not ample. |
调整气源压力 Re-regulate the pressure
of the supply air |
定位装置故障 Actuator limit stops are
damaged |
修理或更换定位装置 Repair or replace the
actuator limit stops |
|
密封面间夹有杂物 Scraps are sandwiched
between the sealing face |
卸下阀门,清理内部杂物 Remove the valve from the
line, and clear the foreign objects. |